Archived posting to the Leica Users Group, 2000/11/28
[Author Prev] [Author Next] [Thread Prev] [Thread Next] [Author Index] [Topic Index] [Home] [Search]In the past few years, more production has been shifted back to Portugal from Solms. R8 production has been shifted there entirely. Of course many parts of the M & R cameras are manufactured by subcontractors. For instance, the die-cast chassis of the M is made by a subcontractor in Switzerland. The circuit board is subbed out. The screws and shutter curtains are subbed out. The top plates for the black paint cameras were all individually milled out on a CNC machine! The normal top plates out of cast zinc are subbed out. The rangefinder is assembled in Portugal. The chassis with shutter curtains, rangefinder, bare body shell and shutter mechanicals are shipped from Portugal to Solms. At Solms, in the "Montage," the IC is installed, lens flange installed, hot shoe installed in the top plate along with the "windows," body covering, all the exterior controls, wind lever, rewind lever, etc., and numerous checks, adjustments and re-checks are performed. The cameras are even baked in an oven for six hours and then re-checked. This work is painstaking and very precise. The pre-assembly work done in Portugal is a crucial ingredient in the work flow. Approximately 50 cameras a day are produced. I was the guest of Leica AG at Solms in September before Photokina and given free rein in the factory. I was invited into the "Montage" (assembly) for the M6 to document the assembly of the LHSA black paint cameras. I took copious photos of the assembly and I am preparing a future article for the LHSA Viewfinder on this. I had to wear a special anti-static Leica smock (no, I couldn't keep it) while in the Montage. Each step and procedure was explained to me in rapid fire German. The camera being worked on is signed off on a card by that worker at each step of the assembly. Very thorough and impressive. After an hour and a half, my left? (language center) brain was about fried. I am indebted to Stefan Daniel for a truly memorable day, as visitors are generally confined to observation from behind a glass wall in the hallway. Given the amount of testing, checking and re-checking done to each camera, I cannot explain the amount of problems attested to by LUGgers and others about Leica QC. If you could see it in practice, you would understand how very hard it would be for problems to escape the factory. Leica workers are only human and humans do make mistakes. I would venture to say that most of the problems can be attributed to mishandling during shipping once the camera leaves the factory. Or to certain cost cutting measures (plastic frame counter discs) designed to cut a few pfennigs from the cost of the camera. Bill Rosauer